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Don’t Wait Until It Breaks

Plan Equipment Needs Before Field Trouble

10 days ago
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If there’s one thing every farmer learns sooner or later, it’s this: Machines don’t wait for a convenient time to break down. Whether it’s a tractor refusing to start during planting or a combine coughing its last breath mid-harvest, unexpected equipment failure brings everything to a halt — and the consequences can ripple through the season.

But with a little strategy and a few well-timed calculations, you can replace key pieces of equipment before they fail.

Planning means you can do this on your schedule, within your budget and without added stress. Here’s how to turn equipment replacement into part of a long-term plan rather than a last-minute emergency.

Start With Equipment Life Expectancy

Every piece of machinery has a practical life expectancy. Tractors, sprayers, harvesters and more all have sweet spots where performance, reliability and cost of ownership line up. Push them much beyond that, and you risk higher repair costs, parts delays or complete failure.

Start by making a simple inventory. For each major machine, write down the following:

  • Make and model
  • Original purchase date
  • Hours or miles logged
  • Major repairs
  • Warranty status

Compare this to the average lifespan for that type of equipment. This will give you a working sense of which machines are nearing the end of their most productive years and which ones you can safely rely on for a while longer.

Equipment in a line
Buying during off-season sales or before warranties expire can help stretch your budget.

Add Up Hidden Repair Costs

It’s not always catastrophic failure that gets you — it can be the slow bleed of parts, service calls and downtime. If you’re starting to spend more each season to keep an old piece of equipment running, it might be time to stop patching and start planning.

A good rule of thumb is that if annual repair costs exceed 10 percent of the machine’s current value — or what you’d pay to replace it — it’s time to reevaluate. That’s especially true if breakdowns happen during critical windows, such as planting or harvest, when every hour counts.

Factor in Depreciation

You can lose more money by keeping old equipment than by replacing it. Why? Because of depreciation.

Depreciation isn’t just a line on your accountant’s spreadsheet. It’s a real loss in value. Newer equipment typically loses value fastest in the first few years, then slows down. Older machines eventually hit a point where their resale value flattens or tanks altogether, especially if they’re beat-up or outdated.

Planning an upgrade before your current equipment loses too much value helps you get more out of a trade-in or sale. In other words, you can recoup part of the cost before the value drops to scrap price.

Repairing agriculture equipment

Is It Time to Replace?

Ask yourself:

  • Is it nearing or past its average lifespan?
  • Are repair costs climbing year over year?
  • Is it out of warranty?
  • Is its resale value starting to drop?
  • Did it break down during a critical window last season?
  • Does it lack features that improve efficiency or safety?

If you answered “yes” to three or more of these questions, it may be time to actively plan for a replacement.

Make the Most of Warranties

Many new machines come with warranties. If you’re buying new or lightly used, factor in that coverage when planning your replacement window. For example, set a policy of upgrading a machine right before its warranty ends to avoid expensive out-of-pocket repairs.

Even if you don’t follow that approach exactly, warranties give you a fixed window of lower risk. If you plan your replacements just ahead of those expiration dates, you’re less likely to be stuck with surprise repair bills — and more likely to get top resale value for the machine while it’s still covered.

Use Tax Timing to Your Advantage

This is where strategy turns into savings. Farm equipment purchases often qualify for powerful tax tools that let you deduct some or all of the purchase price the year you put the equipment into service.

There’s a catch, though — you have to time it right. If you’re due for a major tax bill, replacing or upgrading equipment before the end of that fiscal year can soften the blow. On the flip side, if you’re having a lean year, it might make more sense to wait until your income rebounds. Discuss big purchases with your accountant or tax advisor ahead of time so you can time equipment replacements to match your tax strategy.

Shop the Sales Cycle

Dealerships, manufacturers and even auctions follow seasonal trends. Planning ahead lets you take advantage of traditional sales cycles like the following:

  • Off-season deals such as buying a planter in the fall or a combine in the winter.
  • End-of-year manufacturer incentives.
  • Auction season, when inventory is high and prices are competitive.

If you’re shopping used, you’ll have more time to look for low-hour, well-maintained machines — instead of settling for whatever’s available when your old equipment fails.

Budget for the Long Haul

Replacing equipment doesn’t have to mean writing a six-figure check. With financing options, lease-to-own programs and cooperative ownership models, there are more ways than ever to make upgrades manageable.

Still, every replacement should start with a solid budget. Build a five- or 10-year equipment replacement plan that spreads out major purchases. Then set aside a portion of annual revenue in a reserve fund. Even modest yearly contributions can make a big difference when it’s time to upgrade.

Agriculture field with tractor
Timing equipment upgrades right will save you money and frustration.

Count the Hidden Costs of Downtime

Every hour your equipment is down during the season is an hour you’re not planting, not harvesting and not moving product. That lost time adds up.

Having a plan in place protects you from the scramble. Consider these ways to stay operational when equipment goes down:

  • Renting short-term during breakdowns
  • Keeping a spare unit for key operations
  • Cooperating with neighbors to share underused equipment

The best plan? Replace before you have to. An upgrade might not feel urgent now — but when you’re in the field, you’ll be glad you did.

Run Your Farm Like a Business — Because It Is!

Farming is a lifestyle and a business, and your equipment is a major asset. A proactive replacement plan helps protect your budget, reduce your risk and keep your operation moving without the drag of unexpected downtime or repairs. So don’t wait until something breaks down. Build your replacement plan now and let your next upgrade be a choice instead of a crisis.

Article written by Lauren Bongard


Catalyst

Farmers Hot Line is part of the Catalyst Communications Network publication family.